Hcvac PVD New Colorful Coating Machine for Metal, Plastic, Ceramic and Glass

• After-sales Service: Free Installing and Training , Technical Support,
• Warranty: One Year Limited Warranty
• Type: PVD Vacuum Coating Machine
• Coating: Vacuum Coating
• Substrate: Steel
• Certification: CE, ISO
• Model NO.: HCCA
• Condition: New
• Name of The Machine: PVD Reactor
• Coating Technology: PVD Coating, Vacuum Coating
• Coating Type: Coating Production Line
• Control Model: Manual, Semi-Automatic, Full-Automatic
• Advantage 1: Low Cost and Large Output
• Advantage 2: High Quality, Adhesion
• Transport Package: Wooden Package
• Specification: 1600*1800MM 2100*2100mm
• Trademark: HUICHENG, HCVAC
• Origin: Guangdong Dongguan, China
• HS Code: 8543300090

Product Description

PVD colorful Vacuum Coating Machine for Hardware,Metal,Plastic,Ceramic and Glass


(Also suitable for glass, ceramic, metal, steel, mosaic, crystal, but not for plastic)
The machine can get all kinds of color coating on metal, glass, ceramic. The coating will be strong adhesion, the equipment is mainly series (set) DC magnetron sputtering, IF arc ion sputtering and evaporation three integrated technology integration, from the linear combination of the source and pulse bias particle deposition coating allows thinning.

The performance of the film, not only in the fabricated metal products and non-metallic surface coating alloy membrane, compound film, multilayer film. After years of focus on the company's technology R & D staff through unique cathodic arc plasma and unbalanced magnetron systems, the development of a package of PROPOWER series of computer control ion system, the coating film adhesion density from the complex characteristics of consistency, solve the complexity of the manual operation of the film color inconsistencies, and other issues.

Features

Apply industry: Equipment widely used in watches, mobile phone shell, hardware, sanitary ware, cutlery and hardware requirements from the wear-resistant tools, such as mold. TiN coating, TiCN, CrN, TiALN, TiNbu, TiCrN, ZrN, and various kinds of diamonds TiNC membrane (DLC).

The machine working theory:
1. the principle of magnetron sputtering cathode glow discharge is based on theory, the expansion of the cathode surface magnetic field close to the surface, sputtering atoms from the increased rate. Magnetron sputtering is to retain and enhance the delicate surface gloss.

2. the plasma arc evaporation source of reliable performance, optimization of cathode in the magnetic field structure and the coating can work under the current 30 A, and the coating film substrate interface produce atomic proliferation, but also has the ion beam assisted deposition characteristics

We can design the dimension of the vacuum chamber according to your requirements. We can also design and configure the vacuum unit and electric controlling system according to your requirement.
 

Mode	LH-1215	LH-1618	LH-2121
Dimension	D1250*H1500mm	D1600*H1800mm	D2100*H2100m
Coating mode and	Twelve arc targets	Eighteen arc targets	Twenty two arc targets
main confirguration
Power source	Electric-arc power, Filament power,  Pulsed bias power supply
Process gas control	Mass flowmeter + Electromagnetic ceramic valve
Vacuum chamber structure	Vertical side opening door, pump system postposition, double water cooling
Vacuum system	Diffusion pump +Roots pump +Mechanical pump(5.0*10-4Pa)
Workpiece baking temperature	Normal temperature to 350 centi-degree PID control, radiation heating.
Workpiece motion mode	Public rotation Frequency control: 0-20 rotation per minute
Measure mode	Number display composite vacuum gauge: from atmosphere to 1.0*10-5Pa
Control mode	Manual/Automatic/PC/PLC + HMI/PC  four choice of control mode
Remark	We can design the dimension of the equipment according to customer's special technique requirement.

HCVAC Continuous Magnetron Sputtering Coating production line is mainly used in touch screen, acrylic, glass, ceramics, mobile shell, computers, PET, etc.. Coated high-quality, high-performance metal film, electromagnetic shielding film, reaction film, composite film, the transparent conductive film, radiation (AR), the reflection-increasing film, Aluminium glass mirror,color glass mirror,LOW-E film, etc.. The company can provide the design in demand of customer.At present, products and process throughout the country and overseas.

 

Whether it be architectural glass for facades, large display screens or special coatings, in all these cases large substrates are coated and millions of square meters receive highly complex functional layers which ultimately provide the desired properties. Piece by piece and with the highest precision and repeatability.

HCVAC provides the equipment to master the challenges of large-area coating for the applications mentioned above and many more. Modular design, optimized processes, energy efficiency, high throughput and accurate quality control are just some of the features you can expect from us.

Whatever your large-area application may be, HCVAC has the solution: from giant architectural glass coaters via precision display coating machines to sophisticated laboratory equipment. 

 

Technical data

Substrate: GLASS,Acrylic,PMMA ......

SIZE: 1830x2440m,2440x3660mm,2000MM*2500MM.... or customerize.

Application: LCD Panel,CIGS Thin-film photovoltaics,CdTe thin-film photovoltaics,Organic Photovoltaics,Aluminium mirror,color mirror,single Low-E, double Low-e, reflective glass,Window glass,Construction energy saving glass.

Target:Aluminium,stainless steel,silicon, ITO,SIO,TIO,ZNO,CRO,AZO,GZO,IGZO,METAL Layer and others

Power source: DC,PULSED DC or MF

Magntron type: Planar,single or dual rotatable

Type of transport: INLINE

Orientation of substrate during deposition: horizontal,LEL,SEL   

System control: PLC 

System dimensions: Min 20m*16.5m*3.5m and customerize

1. Large size chamber and large size glass applicable

2.High efficient cathode manufacturing technology 

3. Partical control technology and film uniformity securing technology

le.

Process chamber:

The process chamber can be equipped with give or more different process stations in a sputter down arrangement. it enables simultaneous processing of different material compositions from metal and ceramic targets.

 

Advantages:
* Standardization and modular design concept
*Most advanced five-section gas supply
* High configuration vacuum system, stainless steel route and connnection with high vacuum baffle valve
*Imported motor and timing belt
*Latest cathode layout tecnology
* Industrial Computer Control System+Programmable Login Controller

Whole plant output:
*Monolithic glass touch panel whole plant output
*CIGS whole plant output
*4AR/6AR whole plant output
*Coil to Coil ITO film whole plane output
*Solar engergy whole plant output
*Electricaly induced discoloration whole factory output

We can design the whole system according to customer's requirements.

 

Breakthrough Innovation and Technology

1. Coating based on the world's most popular rotating cathode, sputtering rate greatly increased, while usage of target has increased by 200% or more. Effectively reducing the production cost.

2. Using the most advanced infrared heating system in the world, the system can achieve short heating time,fast heating up, energy consumption is less than 1/3 of conventional heating pipe. The ordinary heat pipe vacuum chamber evenly heated to 400 °C need 2-3 hours at least with constantly heated.However, because of the special circumstances of the vacuum chamber and infrared heating tube targeted design, you can complete vacuum chamber preheating process within 1-1.5 hours.

Those are the machine pictures:




Those are coated samples:

 

 

Application

 

 

Company Profile

Factory workshop:

Certifications

 

Clients

Our Advantages

Why Choose HCVAC system?

 

• Over 3000 plants installed worldwide
• Quick cycle times
• High production capability with low energy consumption
• More up time due to ease of loading/unloading and low maintenance
• High productivity with only a single operator
• Steel process chambers, built to last
• Eco-friendly
• Space saving design
• PVD option available on all plants
• 1 year component warranty and 25 years minimum guaranteed working life
• Complete global network of consulting, engineering and renowned after sales service

 
We developed a complete after-sales system and effective service measures. Company now owns a professional after-sales service team with more than ten experienced engineers.
 
HCVAC can help you to enter the PVD coating easily by our vacuum coating machine and full range service. We will provide with most suitable technology according to your requirements.
 
We will make the full set special coating solution for each customer; combine the full set production technics to meet your requirements, to ensure high efficiency of production.

ISO 9001 standard to ensure the quality can meet the customer's requirements. 

Easy to implement
 
  To many people unfamiliar with the process, PVD coating technology seems complicated. However, with the right investments and a good support, it is easier than expected. HCVAC has developed a turnkey coating process that makes a PVD coating centre easy to implement. A complete coating process consists of several steps: stripping (depending on the part's history); pre-treatment; quality control; cleaning & drying; fixturing & visual inspection; PVD coating; quality control & thickness measurement and post-treatment (depending on the application). These steps are all available from one partner: HCVAC Technology, including mature technics and coatings.
 

 

Contact US

For more information,pls contact with : Sophia

Mobile/Line: 86 13600282018