Automotive lighting PECVD PVD vacuum coating system,vacuum deposition equipment
--PVD+PECVD,achive high coating requirement for top brand lights
Feature:
1. Vacuum process;
2. Non-pollution
3. Get metallized and colorful film
4. Full automatic
Car lamp vacuum metallizing process(HVMP is the combination of PVD and PECVD):
Traditional process:
Substrate--Base coating(out of chamber)--Aluminum vacuum metallizing(in chamber)--Top coating(Out of chamber)
Painting system and metallizing system in need.
Semi-HVMP process:
Substrate--Base coating(out of chamber)--Aluminum vacuum metallizing+Top coating(in chamber)
Painting system and metallizing system in need.
Full-HVMP process:
Substrate--Base coating+Aluminum vacuum metallizing+Top coating(in chamber)
Only metallizing system in need
We produce both vertical and horizontal for our full automatic car light vacuum metallizing machine.Main function of this machine including high voltage ion bombard, coat aluminum film and hard SiOx protective film at one time inside the vacuum chamber. Hard SiO protective film imporves the capability of anti- nitriding and keeps the high reflective rate of aluminum film for long time.
The reflective coating film reaches the national standard for the car light. It passed the acid, alkali, salt test. Machine adopts the computor control and monitor of the running state and coating process. It can improve the working efficiency and ensure the stability and consistency of the product quality, reduce the effect of human factors.
Characteristic: reasonable structure, even film, good-quality film forming, quick pumping speed, the cycle of short, high efficiency and easy operation, low energy consumption and performance advantages of stability.
Electroplating effects: general electroplating-face, dumb-(semi-mute, all dumb), the electroplating process wrinkles, lampworking, raindrops, seven colors;
Application:
·Lamps, decorative material, automotive reflector plate etc.
· Car light reflective film, reflector cup, headlamp, rear lamp, turn light, car license plate lamp etc. front lamp including: halogen lamp, xenon vapor lamp, dipped headlight, far reaching headlamp, front turning light, front position light (width light, show the position of the car), front fog lamp; rear lamp including real light, backup reversing lamp, break lamp, rear fog lamp, real turning light.
Working Principle:
·The whole process like vacuum pumping, plasma cleaning, Al film and the SiOx protective film coating, deflating etc. is all running fully automaticly.
·Two doors (optional) with 6-axis (also 8 axis optional) rotation &revolution jig and evaporation motor. When handle the workpiece in one door. It can upload and unload the workpiece and install AL materials in another door at the same time. So the production performance is very excellent.
·The aluminum deposition adopts resistance heating evaporation source, complex three-dimensional structure can also be uniform deposited.
·SiOx protective film coating system is optional.
This is our machine:
Sample coated by the machine:
Company Introduction:
The coating experts of our own company:Full set solution for the coating production.
HCVAC can help you to enter the PVD coating easily by our car light vacuum metallizing machine and full range service. We will provide with most suitable technology according to your requirements.
We will make the special coating solution for each customer; combine the full set production technics to meet your requirements, to ensure high efficiency of production.
We developed a complete after-sales system and effective service measures. Company now owns a professional after-sales service team with more than ten experienced engineers.
ISO 9001 standard to ensure the quality can meet the customer's requirements.
Technical parameter:
Mode
Dimension |
ZZ-1214 |
ZZ-1416 |
ZZ-1618 |
ZZ-1820 |
1200*1400mm |
1400*1600mm |
1600*1800mm |
1800*2000mm |
Film Type |
Semitransparent film, non-conducting film, gold, silver, red, blue, green, purple, seven color, etc. |
Power source Type |
Thermal evaporation power, ion bombard power, RF power |
Vacuum chamber structure |
Vertical double/single door, horizontal single door, pump system postposition |
Ultimate vacuum |
8.0*10 -4 Pa |
Vacuum system |
Diffusion pump +Roots pump +Mechanical pump +Holding pump |
Pump time |
Pump from atmosphere to 5.0*10 -2 , 6 minutes |
Workpiece motion mode |
Public rotation/Frequency control |
Control mode |
Manual/Automatic all-in-one mode, Touching screen+PLC |
Remark |
We can design the dimension of the vacuum chamber according to customer's demand. |
More details,pls do not hesitate to contact:
Contact Person:Mandy Liu
Contact Number:008615989615980/008613825755941
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